Aluminum Extrusion Manufacturer in USA
Metal materials play an important role in the development of societies. In this development process from the past to the present, few metals play an important role as aluminum. Aluminum, with its unique properties, is a more important metal than many materials such as wood, copper, iron, and steel, known since ancient times. Although it is a very young metal produced on an industrial scale since the second half of the 19th century, it is used more than the total use of all metals such as copper, lead, tin, and zinc.
So what is the aluminum extrusion process? How is it made and where is it used? In today’s article, we will examine this with you. At BORUSA Aluminum, we produce the highest-quality aluminum extrusion profile systems. Bor Aluminum is one of the best Aluminum Extrusion companies in USA. If you are looking for an aluminum manufacturer, please contact us.
Aluminum extrusion is the process of taking shape in a mold as a result of melting aluminum by heating. After extrusion, the aluminum takes the shape of the mold. Aluminum extrusion can be likened to squeezing the tube of toothpaste and taking the shape of the lid hole of the paste. Here, preheating the aluminum billets in the extrusion process allows the aluminum to be easily shaped and the press pressure to be reduced.
Are our aluminum extrusions strong?
Aluminum extrusion is even stronger than stainless steel. The Aluminum Extrusion process is the process of heating the aluminum of a certain shape (usually defined as billet) and forming it by passing it through the mold. The mold in the desired shape is prepared in advance and attached to the extrusion machine. The extrusion process has two advantages.
- First; You can produce very mixed and different profiles with Aluminum Extrusion.
- Second; You can produce profiles with excellent surface quality as the rough structure inside the material turns into a regular structure with aluminum extrusion.
With the aluminum extrusion method, we can produce a geometry in the plane (2 axes) with very precise dimensions in the desired length. With this method, aluminum profiles can be produced for many sectors such as architecture, automotive, ship, aircraft, electricity, machinery, chemistry, food, etc.
How is the process of aluminum extrusion done?
The aluminum extrusion process is carried out with aluminum extrusion presses. As the tonnage of the presses increases, the billet diameters also increase, and therefore the maximum die sizes that can be printed increase and allow more figured molds to be made.
Steps of the Aluminum Extrusion Process
Aluminum extrusion is a versatile manufacturing process used to create a wide range of products, from simple frames to complex automotive components. The process involves the shaping of aluminum into various profiles using a die and an extrusion press. In this article, we will explore the ten steps involved in the aluminum extrusion process.
Step 1: Design
The aluminum extrusion process starts with designing the shape and specifications of the aluminum extrusion. The design process is critical as it determines the final product’s quality and performance. At Bor Aluminum, we have an experienced team of engineers who can assist you in the design process and ensure that your product meets your requirements.
Step 2: Billet Preparation
Once the design is finalized, a large cylindrical billet of aluminum is selected based on the required size and dimensions of the final extruded product. The billet is then heated to a specific temperature in a furnace to make it soft and pliable for the extrusion process.
Step 3: Die Creation
The aluminum extrusion die is created from hardened tool steel and is designed to give the aluminum its final shape. At Bor Aluminum, we use advanced CNC machines to create high-precision dies that ensure the quality and consistency of the final product.
Step 4: Extrusion
The billet is placed in the extrusion press and forced through the die using a ram. The extrusion press applies pressure to the billet and pushes the aluminum through the die. The aluminum emerges from the die as a continuous profile with the desired cross-section.
Step 5: Cooling
The extruded aluminum is then cooled using a water bath or air-cooling system to help it maintain its shape. At Bor Aluminum, we use state-of-the-art cooling systems that ensure the quality and consistency of the final product.
Step 6: Stretching
To improve the mechanical properties of aluminum, it can be stretched while still hot. This is done using a stretcher, which pulls the extruded product to its final length. Stretching can also help to straighten the product and reduce any warping or bending that may have occurred during the extrusion process.
Step 7: Cutting
Once the extruded aluminum has been cooled and stretched, it is cut to the desired length using a saw. Cutting is a crucial step as it determines the final length of the product and ensures that it meets the required specifications.
Step 8: Surface Treatment
The surface of the extruded aluminum may be treated using various methods, including anodizing, powder coating, or painting. At Bor Aluminum, we offer a wide range of surface treatment options that can enhance the product’s appearance, durability, and corrosion resistance.
Step 9: Finishing
The aluminum may also be finished with CNC machining, drilling, or tapping to achieve specific requirements. At Bor Aluminum, we have a dedicated team of experts who can provide high-quality finishing services that meet your requirements.
Step 10: Quality Control
Finally, the extruded aluminum product is inspected for quality and compliance with specifications. At Bor Aluminum, we have a strict quality control process that ensures the products meet the highest standards of quality and performance. We also offer packaging and shipping services to ensure the products are delivered safely to their destination.
In conclusion, aluminum extrusion is a highly efficient and versatile process that offers many benefits, including high precision, cost-effectiveness, and the ability to create complex shapes and profiles. At Bor Aluminum, we are committed to delivering high-quality aluminum extrusion products that meet the needs of our clients. Our team of experienced engineers, technicians, and quality control experts works together to ensure that each product meets the highest standards of quality and performance. We also offer a wide range of surface treatment and finishing services to help our clients achieve their desired specifications. If you are looking for high-quality aluminum extrusion products, please visit our website at https://bor-usa.com or contact us today to learn more about our services.
Aluminum Extrusion Profiles
Light, durable, and functional… These are the main features that make aluminum one of the most important engineering materials of our time. Aluminum is a material that is worth using even with just these features. In the houses we live in, in the cars we use; On phones, computers, benches, and airplanes that we use daily, on shelves in our cabinets, and in the modern environment, we can often come across aluminum in interior designs.
As Bor Aluminum we are manufacturers of aluminum extrusion billets and Block aluminum billets. For nearly 30 years we are in this sector. So you can trust us and buy aluminum extrusion billets.
Contact us for more information about aluminum extrusion billet prices. You can buy cheap aluminum billets from us. Now, today we are going to learn some information about aluminum. Here you can find advantages and some detailed information about aluminum. If you are looking for aluminum extrusion profiles for sale, just contact us.
Bor Aluminum – Content Producer