Aluminum Alloy Selection Guide: Which Profile for Which Industry?
Aluminum alloys are lightweight materials with superior durability and high corrosion resistance, making them suitable for use in a wide range of industries. These properties make aluminum alloys ideal for various sectors. Since each industry has different material requirements, different aluminum alloys are preferred across industries. In this context, aluminum extrusion profiles USA solutions vary depending on the sector.
At BOR USA, the custom aluminum profiles we offer are part of our project-based production service. This allows you to choose the right aluminum alloy for your project and have it professionally processed.
What is an aluminum alloy? Why is it important to choose the right alloy?
Aluminum profiles are obtained by combining pure aluminum with elements such as zinc, magnesium, or silicon. Each of these elements creates a different aluminum alloy, making each alloy suitable for specific applications. By choosing the right alloy, you can benefit from the following advantages:
- Increased structural strength of your products
- Improved corrosion resistance
- A flawless production process due to easy processing
- Cost and time savings thanks to rapid processing
Automotive and Transportation Sector
The most important feature of aluminum alloys used in the automotive sector is their low weight. Additionally, 6000 series aluminum profiles are ideal for the automotive industry due to their high durability. 6061 and 6082 are the most commonly used aluminum alloys. With the aluminum alloys we offer specifically for the automotive industry, we:
- Produce chassis parts
- Supply engine components
- Develop carrier system profiles
Construction and Architectural Applications
The primary criterion in the architectural field is corrosion resistance. Aluminum is a material with very high resistance to corrosion. The 6063 alloy offers both high surface quality and aesthetic moldability, making it suitable for architectural projects.
The aluminum profiles we offer, such as aluminum channels and façade profiles for exterior cladding, are ideal solutions in this sector.
Solar Energy Systems
Solar panels are outdoor energy systems that must be lightweight and highly resistant to corrosion. Therefore, aluminum support systems ensure both durability and lightness. In this field, 6060 and 6005 aluminum alloys are the ideal choices for solar panel frames.
Maritime Sector
One of the industries where corrosion resistance is most crucial is the maritime sector. Surfaces exposed to saltwater tend to corrode or degrade over time. Therefore, aluminum alloys with high corrosion resistance, such as 5052 and 5083, are ideal for maritime applications.
At BOR USA, we support the future of marine engineering with our marine-grade aluminum extrusion profiles USA service.
Machinery and Automation Lines
In machinery and automation lines, aluminum alloys that offer both high strength and ease of processing are preferred. In this context, 6061-T6 alloys are ideal. With our custom profile solutions, we develop modular and flexible solutions tailored to robotic production lines.
Custom Aluminum Alloy Solutions for Your Project
If you need aluminum alloys for your projects but are unsure which alloy is the right choice, BOR USA is here to help with its extensive production network. You can contact our engineering team to get detailed information about aluminum extrusion profiles.
With our engineering-supported production infrastructure, we offer you the following services:
- Error-free production with precise tolerances
- Anodizing and powder coating services
- Short delivery times
- Consulting services for alloy selection
If you need aluminum profiles for architectural, industrial, automation, or marine applications, all you need to do is contact us.

Bor Aluminum – Content Producer